Mini Rail
Engineered for Minimalist Aesthetics and Ultimate Installation Speed.
High Wind Resistance
Rapid Installation
Durable Materials

Sleek.
Rapid.
Simple.

Minimalist Aesthetics and a Revolution in Installation Speed.

Tackle your projects where appearance and speed are paramount. The Mini Rail is a superior mounting solution engineered for the fastest possible installation and the cleanest possible look. It is specifically designed to provide robust, secure mounting points with a minimal footprint, creating a "floating panel" aesthetic that is visually stunning.

Why Choose the Mini Rail?

Choose the Mini Rail for the pinnacle of minimalist design and installation efficiency. By replacing long rails with compact, individual mounting points, it creates an ultra-low-profile look that is unmatched by other systems. This elegant simplicity is the key to its speed; with fewer components to handle and no long rails to manage, it dramatically reduces on-site labor time and costs. It is the secure, cost-effective solution for when speed and aesthetics cannot be compromised.

  • Minimalist Aesthetics
    Creates an ultra-low-profile, look with a nearly invisible mounting footprint for superior visual appeal.
  • Ultimate Installation Speed
    By eliminating long rails, this system dramatically reduces component handling and assembly time, making it the fastest option.
  • Maximum Cost-Effectiveness
    Uses the absolute minimum amount of material required for a secure installation, offering significant cost savings.
  • Simplified Logistics
    Compact, lightweight components are easy to transport, store, and carry onto the roof, simplifying project logistics.
  1. Compatible Roof Profile
    The system is best suited for uniform roof surfaces like Trapezoidal Metal Roofs. The simplicity of the mini rail system relies on a consistent and predictable roof profile for easy alignment and a fast, repeatable installation process from point to point.
  2. Compatible Module Type
    This mounting system is designed to be used with a Framed module. Each mini rail point acts as a direct-to-deck mount with integrated clamps that securely grip the top and bottom edges of the module frame.
  3. Module-to-Roof Clearance
    The system provides a Low-Profile Clearance, typically between 60mm to 100mm. This minimalist design results in a sleek, close-to-the-roof appearance while still maintaining the essential air gap required for module ventilation.
  4. Anchoring Method
    The system is secured using Riveting. Each individual mini rail is anchored into the roof structure, often with specialized self-tapping screws combined with a butyl sealant to ensure a secure and watertight connection.
  • The materials and design are specified to withstand significant environmental stress and ensure long-term durability.
  • Raw Materials:
    Each mount is made from Aluminum 6063-T6, with fasteners made of SS-304 Stainless Steel. An integrated EPDM Pad at the base provides a durable, UV-resistant, and watertight seal at the point of attachment. This all-in-one design provides a strong, lightweight, and inherently weatherproof solution.
  • Wind Load Capacity:
    The system features distributed load resistance. It resists wind uplift by spreading the forces across multiple, independent anchor points, with capacity increased by adding more mounts per module as required by engineering specifications.
  • Direct-to-Deck Strength:
    Each mount creates a direct, low-profile mechanical connection to the roof's structure, providing a stable and secure foundation for the module frame without the flex associated with long rail spans.
Mini Rail - 98mm Height
Precision-engineered for roof profiles with a 29mm crest width and a 73° angle, this Mini Rail provides a 98mm clearance. It uses a secure External Rail Nut and is fully compatible with all Sunrack module clamps.
Mini Rail - 98mm Height
This Mini Rail is specifically designed to fit a 27mm wide roof crest with a 75° angle, offering a high 98mm clearance. It features an External Rail Nut and is fully compatible with all Sunrack module clamps.
Mini Rail - 98mm Height
Engineered for a precise fit on roof crests that are 27mm wide with a 69° angle, this variant provides a 98mm clearance. It utilizes an External Rail Nut and is fully compatible with all Sunrack module clamps.
Mini Rail - 97mm Height
This Mini Rail is designed for wider, boxier roof profiles with a 36mm crest width and a 90° angle, providing a 97mm clearance. It uses an External Rail Nut and is fully compatible with all Sunrack module clamps.
Mini Rail - 65mm Height
Offering a low-profile 65mm height, this Mini Rail is engineered for narrow roof crests of 17mm width with a 74° angle. It features an External Rail Nut and is fully compatible with all Sunrack module clamps.
Mini Rail - 80mm Height
This Mini Rail provides a standard 80mm clearance and is shaped for a 26mm wide roof crest with a 74° angle. It features a discreet Internal Rail Nut for a cleaner channel look and is fully compatible with all Sunrack module clamps.
Mini Rail - 70mm Height
Specifically designed for very wide roof crests of 42mm with a 72° angle, this variant provides a 70mm clearance. It uses an Internal Rail Nut for a protected, streamlined connection and is fully compatible with all Sunrack module clamps.
Mini Rail - 70mm Height
This Mini Rail is engineered for a 27mm wide roof crest with a 69° angle, offering a 70mm clearance. It features a sleek Internal Rail Nut and is fully compatible with all Sunrack module clamps.
Mini Rail - 75mm Height
Designed for boxy roof profiles with a 26mm crest width and 90° angle, this variant provides a standard 75mm clearance. It utilizes a secure Internal Rail Nut and is fully compatible with all Sunrack module clamps.
 Mini Rail - 75mm Height
This Mini Rail fits wider, 36mm boxy roof crests with a 90° angle and provides a 75mm height. It uses a secure Internal Rail Nut for fastening and is fully compatible with all Sunrack module clamps.
Installation Guide
Access the complete step-by-step manual for a safe, secure, and efficient installation of the Mini Rail system.
Mini Rail - Installtion Guide
Technical Datasheet
View all technical specifications, material details, load capacities, and compatibility information in one comprehensive document.
Mini Rail - Technical Datasheet
Frequently Asked Questions (FAQ)
Answers to common questions about the Mini Rail.
1. What is a Mini Rail system and how does it differ from Short Rail?

A Mini Rail system is an ultra-minimalist mounting solution that uses very small, individual mounting points instead of even a short rail. It is essentially a "rail-less" system where each attachment point holds a small section of the module frame.

2. What is the primary reason an installer would choose a Mini Rail?

The two primary drivers are installation speed and aesthetics. By eliminating rails entirely, it dramatically reduces component handling and assembly time. It also creates a sleek, low-profile look where the panels appear to "float" on the roof.

3. Does such a low-profile system provide enough ventilation for the modules?

It provides the minimum required ventilation. While the clearance is lower than other systems (typically 60-100mm), it is engineered to be sufficient for essential airflow to prevent overheating under normal conditions.

4. How are the roof penetrations made watertight?

Each mini rail mount is a direct-to-deck attachment. It is typically anchored with specialized structural screws that are used in combination with a high-quality sealant (like butyl tape) integrated into the base of the mount to create a durable, watertight seal.

5. What roof types are best suited for Mini Rails?

They are ideal for uniform, consistent roof surfaces like trapezoidal metal roofs. The simplicity of the system works best when installers can quickly repeat the attachment process without needing to adjust for irregularities in the roof surface.

6. Why is this considered the fastest installation method?

It eliminates the most time-consuming step of traditional racking: managing, aligning, splicing, and attaching long rails. Installers simply locate the attachment points, secure the mini rails, and place the panels.

7. Is a Mini Rail system strong enough for heavy snow?

Like any mounting system, it must be engineered for local conditions. The strength comes from the number and spacing of the individual mounts. In heavy snow areas, more mini rail points would be used per module to meet the required load-bearing capacity.

8. How do installers ensure the modules are properly aligned without a rail?

Precise measurements are key. Installers use chalk lines, string lines, or lasers to create a grid on the roof, ensuring that each individual mini rail mount is placed in the exact location needed to create a perfectly aligned array.

9. Are special tools required?

No special tools are required beyond standard solar installation equipment, such as a quality impact driver, sockets, and layout tools (chalk line, measuring tape).

10. Is this the most cost-effective mounting system?

It is often one of the most cost-effective options because it uses the absolute minimum amount of aluminum material required to securely mount a panel.

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